Plot No-S22 & 23, Industrial Area, Sikandrabad, Bulandshahr, U.P 203205 (India)
Mon - Sat 09:00 AM - 06:00 PM
Plot No-S22 & 23, Industrial Area, Sikandrabad, Bulandshahr, U.P 203205 (INDIA)
Mon-Sat 08:00 AM - 05:00 PM

Our Contacts

  • Plot No-S22 & 23, Industrial Area, Sikandrabad, Bulandshahr, U.P 203205 (India)
  • 05735-297261

Sachin Goel

Pankaj Sharma

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Stepwise Panel Designing Process
Process Details
Raw Material can go through series of Steps to get to the final product.

1. Fabrication

Enclosures are fabricated with 2.0/1.6 mm smooth & wrinkle free, stress removed, TATA/JINDAL CRCA sheets by usage of extensive tooling in following in-house machines:

In House Tools & Machinery Used

  • Fiber Laser Cutting Machine (1.5KW).
  • CNC Sheet Bending Machine.
  • Hydraulic Sheet shearing machine.
  • Hydraulic Sheet Bending machine
  • Different presses, dies & tools
  • Equipped with all quality control & testing tools

2. Pre - Treatment System

PSG Electricals uses a unique method for ideal Pre-treatment. It has got Nine Tanks at the bottom. Air agitator system causes the water to stir & does not allow the chemical to deposit at the bottom in addition. At ambient room temperature.

3. Powder Coating

After complete Pre-Treatment as per IS-6005, the fabricated components are Powder coated in a Conveyorized Powder Coating Booth with high quality epoxy polyester powder, thus giving long life to panel & good aesthetics.

4. Wiring

PSG Electricals has developed a modern Pneumatic Wiring shop with highly skilled wire-men & precision tools. We use computerized ferruling for easy identification of wiring terminals during operation. The wiring is bunched with the PVC duct. Also, the loose wiring is bunched into plastic spiral.

5. Bus Bar

We purchase Aluminum Bus Bar of EC91E Electrolytic Grade, from HINDALCO only and cross-sectional area is chosen on the basis of Bus Bar calculation for adequate current carrying capacity & necessary temperature rise duration. Bus bars are braced rigidly to with stand Short Circuit Fault with SMC supports & housed in an electroplated ‘C’ & ‘U’ channel. A separate earth Bus of Cu/G.I. is provided throughout the length of the panel. The doors & covers are separately earthed with the body of Panels.

In House Tools & Machinery Used

  • Hydraulic Bus Bar Cutting Machines.
  • Hydraulic Bus Bar Bending Machines.
  • Hydraulic Bus Bar Punching Machines.

6. Assembling

Our plant lay out is prepared in natural way of work flow which helps us in speedy assembly of switch boards. We have got assembly areas (1329 sq. Meter) which are through-out equipped with Pneumatic Tools.

7. Testing

We have got three stages of quality inspection:

  • Raw Material Test at Input.
  • In-Process Test while assembly.
  • Final Test prior to dispatch.
All these tests are stringently preformed at their respective times. We also provide a copy of final test certificates carried out for all routine tests at the switch board.

CNC Sheet Bending Machine

Fiber Laser Cutting Machine (1.5KW)

Hydraulic Bending Machine

Tank Pre Treatment

Hydraulic Shearing Machine

Power Pressing

Welding Machine